In the fields of river maintenance, reservoir management and dredging operations, the challenge of extracting sediment from depths of more than 50 meters poses a significant obstacle to traditional sand extraction methods. However, a groundbreaking solution has emerged in the form of a horizontal axial split case pump. Designed by our company based on customer feedback and tailored to specific working conditions, the horizontal axial split case pump sets new standards by enabling efficient sediment extraction in a depth range of 50 to 80 meters. By using a high-pressure water flow to create a vacuum within a dedicated pipeline, this innovative pump offers many advantages, such as extended service life, low maintenance requirements, high output capacity and flexible operation. In this comprehensive guide, we will take an in-depth look at the functions, applications, construction and technical specifications of the horizontal axial split case pump, demonstrating its versatility and highlighting its key role in various industries.
1. What are the characteristics of a horizontal axial split case pump?
The horizontal axial split case pump, represented by the well-known OCEAN Pump brand SH350-100, is a versatile, rugged solution for a variety of applications. Its main functions revolve around river sand pumping, dredging and sediment extraction. By using the power of high-pressure water flow to create a vacuum zone within a dedicated pipe, the horizontal axial split pump can effectively extract sediment without passing through the pump’s impeller. This unique design provides a number of significant advantages:
1.1 Extended service life and reduced maintenance costs
Because the sediment bypasses the impeller, the horizontal axial split pump has a longer parts replacement cycle, thereby reducing maintenance costs and minimizing downtime. This feature makes it a cost-effective solution for long-term operations.
1.2 High output capacity of horizontal axial split case pump
The horizontal axial split pump has an impressive 1100m³/h flow rate, allowing it to efficiently handle large amounts of sediment. This high output capacity ensures optimal productivity and minimizes project time.
1.3 Flexible operation of horizontal axial split case pump
The horizontal axial split pump offers operational flexibility with a choice of diesel engine or electric motor as the power source. This adaptability allows for seamless integration into different operational requirements, thereby improving convenience and versatility.
2. What are the applications of horizontal axial split pump?
Horizontal axial split case pumps are widely used in several industries due to their versatility, reliability and efficiency. Let’s explore some of the notable applications where horizontal axial split case pumps excel:
2.1 River Sand Pumping of horizontal axial split case pump
Horizontal axial split case pumps are particularly suitable for extracting sand from river channels, ensuring effective sediment removal and maintaining optimal waterway navigability. Their strong suction power makes them a top choice for maintaining water transport networks.
2.2 Dredging Operations
Whether it is port maintenance, lake dredging, coastal reclamation projects or land reclamation, horizontal axial split case pumps play a key role in removing sediments and maintaining optimal water depth. Its ability to handle deep sediment extraction makes it an indispensable asset for dredging operations around the world.
2.3 Petrochemical Industry
In petroleum and chemical plants, horizontal axial split case pumps play a vital role in conveying abrasive media and sediment-laden fluids. It helps in efficient material handling, ensuring smooth operation and preventing equipment damage.
2.4 Mining and Metallurgy
Horizontal axial split case pumps are used in mining and metallurgical operations to extract sand, gravel and other materials from mining areas or tailings ponds. Its sturdy structure and high suction force enable efficient material extraction, helping to improve productivity and operational efficiency.
2.5 Civil Engineering Projects
Horizontal axial split case pumps play an important role in civil engineering projects such as land reclamation, bridge and dam construction. It helps to extract sediment efficiently and provides a stable and safe foundation for large infrastructure projects.
3. What are the structure and technical specifications of horizontal axial split case pumps?
The SH type horizontal split case pump is a single-stage, double-suction, volute-type centrifugal pump with an axially split pump casing. Its key components include the pump body, pump cover, impeller, shaft and double-suction seal ring. The well engine
The spiral structure enables efficient operation, easy maintenance and excellent performance.
Technical specifications of a certain model:
– Flow rate: 1100m³/h
– Head: 100m
– Speed: 1450 rpm
The axially split design of the pump ensures direct access to internal components, simplifying maintenance procedures and minimizing downtime. The pump can be driven directly by an electric motor via a flexible pin coupling or a metal lamination coupling. Alternatively, it can be driven by an internal combustion engine or gas turbine, providing a flexible power source.
Conclusion
The horizontal axial split pump represents a significant advancement in the field of sediment extraction, dredging and sand pumping operations. With its ability to handle depths up to 80 meters, low maintenance costs, high output capacity and flexible operation, it has become popular among customers in various industries. Whether it is used for river sand pumping, dredging operations or industrial applications, the horizontal axial split pump provides excellent performance, reliability and efficiency. The adoption of this advanced technology can significantly improve productivity and operational efficiency in the sediment extraction process, making it a valuable asset in a wide range of fields. By leveraging the power of the horizontal axial split pump, organizations can stay ahead of the curve and achieve the best results in sand pumping and dredging work. Its versatility, adaptability and superior performance make it a game changer in the field of sediment extraction.
In summary, the horizontal axial split pump is a revolutionary solution to the challenges of deep sediment extraction in rivers, reservoirs and various industrial applications. Its unique design, longer service life, low maintenance requirements, high output capacity and operational flexibility make it a powerful tool for efficient sediment removal. Whether it is river sand pumping, dredging operations, petrochemical industry needs, mining and metallurgical applications or civil engineering projects, horizontal axial split case pumps have proven to be an indispensable asset. By adopting this advanced technology, organizations can optimize their operations, increase productivity and achieve significant results in sediment extraction and sand pumping efforts.
Sand pumps are widely used in pumping systems to transport sand sediments over long distances. OCEAN Pump is a leading sand pump machinery designer, manufacturer and exporter dedicated to providing sand pumping equipment and dredging equipment to customers around the world. We have more than 30 talented sand pumping experts and a 15,000 square meter factory. We manufacture 4 series and more than 20 types of sand pumps, mud pumps, gravel pumps, sand pumping vessels and related parts to meet your pumping needs. Our main products include simple sand pump, mud pump, gravel pump, submersible mud pump, dredging pump, mining pump, sand dredging pump, small dredging equipment, dredger, dredger, submersible dredger, suction dredger, cutter suction dredger, mechanical cutter suction dredger, hydraulic cutter suction dredger, dredging equipment, sand pipe, float, rubber hose. Product innovation and customer satisfaction are our continuous commitment to all partners. We have provided professional pump solutions and services to more than 60 countries. Hope to be your partner.
